our factory

Last Update: Sunday, July 21, 2012 11:28 PM

Our factory is located in Foshan, China.
It has about 100 employees.
Production capacity is 10,000 items per week.
We produce all kinds of Sports Wear including Swimwear, Sun Production Suits, Floatation Suits, Cycling wear, Board Short, Fitness & Yoga Wear, T-Shirt, Track Suit, Cap & wetsuits there.

Our Showroom

We pride of our showroom! Here visitors can see samples of many standard and custom made products.

 

Our workshop

  • Employees for apparel dept. – about 50 sewing workers.
  • Machines – 60 machines, are all imported from Japan including “JUKI, BROTHER , PEGASUS ”

 

Computer aided pattern (CAP) systems are recently being used for such reduction efforts.

 

We use the latest computerized sewing machines from brands such as Juki

 

Clean-room environment work plants!!

 

quality control system

We believe in proper procedures and process.
A Quality assurance system needs!!

  • Seconds Procedure;
  • AQL (Acceptable Quality Limit) Procedure;
  • Trims and Labels Procedures;
  • Quality Inspection routines and procedures;
  • Repairs Procedure;
  • Finished Stock Procedures;
  • Broken Needles Procedures;

Incoming material:

  • Fabrics are tested for various parameters such as color, fastness, wet rub, dry rub, fastness to light, staining onto various fibres, etc.
  • Apart from quality programmers at each production stage, we also do 100% post-production inspection for fabric/dyeing flaws.

T3D-Y Light box

 
Seaming technique, color matching, hangtags, warning label, washing label, size markings, shape or dimensional change, etc

Tension Test Machine

Fabric Weight Checking for material standard & quality assurance

   

A clean and isolated workshop preserves for the final packing from dirty and any metallic object mixing up. Every product must be checked by the metal detector before final packing.

new product development procedure


iqc incoming part control


mass production quality control chart

 
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